One new body, a few hours of taking apart and putting back together again, 46 screws and 6 yoghurt pots later - the answer is fiddly but not impossible. Thanks to the ingenious design, there is no soldering or anything like that. I'm a total novice in these matters but I managed it without too many problems and the quad flew correctly on the very first test. The job needed patience and care rather than expertise. I've made these notes in case I need to do it again or someone else finds them useful.
Essentially my method was:
- Set up a "work station" with a big tray to catch anything I drop and a good light.
- Start undoing anything that looked accessible - i.e. go from outside in.
- Produce as many photos, notes and sketches as possible so I could retrace my steps.
- Divide the quad into areas (North West arm, North East arm, centre etc.) each represented by a yoghurt pot.
- Put anything I removed into the appropriate yoghurt pot.
Here are my notes on putting the quad back together. If I need to take it apart, I'll just work backwards.
After transferring electronics from old boldy (right) to new (left) |
1. Thread antenna through hole
First, I threaded the antenna back through its hole.
2. Restore camera connections
Screwing down the camera connection. |
I started by putting the small camera circuit board back in place.
3. Put the LEDs back.
Plastic window and LED (with red wires attached). |
4. Screw the central 'platform' back
Power Supply System before I moved it into place over the camera connections. |
5. Replace the circuit boards in the arms
Notice the plastic column behind the screwdriver. |
6. Put the Circuit Board back in the 'Tower' and Reconnect
Note: I should have done this later, after I had screwed the motors back. Doing at this time meant that I had a 'tether' between the top and bottom part of the body shell, which was unwieldy.
Opening the tower's lid. |
Fixing GPS module in place. |
BEWARE that this was difficult to dismantle as the plastic posts had got stuck in the circuit board holes.
Reattached black/red/white wire leading to "GPS" (3rd slot). |
For future reference. |
7. Screw the Motors back in
Motor back in place. |
- put the bottom half of the body the right way up
- carefully slotted the round "base plate" into the motor hole
- put the motor in - carefully aligning wires, holes etc.
- ended up getting one screw into place (by standing quad on its slide and fiddling until everything lined up) - just enough to "bite"
- flipped the quad on its back so I could see the four screw holes
- slid the motor a little so the other holes lined up
- put the diagonally opposite screw in until it "bit"
- put the other two in
- tightened them as a group.
Note that the screws used for the motor are very slightly different to the ones for the recessed holes in the next step. From the side, the heads are rounder and more tapered. The ones you use in the next step are more square looking.
8. Put the Top and Bottom Halves together
Assembled arm showing screws: tiny one at end, 4 motor and 3 recessed. |
- a tiny one at the end
- 3 slightly larger ones in the 3 recessed holes.
Battery door open so I can insert the last screw. |
9. Restoring Skids etc.
Once I had tightened up all the screws, I put back skids, propeller etc.